Graduate Design Engineer

  • Location: Dunsfold Park, Cranleigh (GU6 8GA)
  • Contract: Full-time, permanent
  • Hours: Mon–Fri, 9:00–17:00
  • Salary: £30,000–£40,000 DOE

About Aerosensor

Aerosensor designs and manufactures high-precision aerodynamic measurement devices used from elite cycling to Formula One. We launched our first products in 2023 and, in July 2025, moved into a new laboratory at Dunsfold Park, home to our world-class probe calibration wind tunnel, capable of calibrating across wide onset-angle ranges at airspeeds up to 275 mph. Our mission is to become the global leader in aerodynamic measurement.

The Role

We are looking for a capable, practical designer to join our small team and contribute to the design and development of bespoke aerodynamic probes. You will work across the full design cycle – from CAD modelling and drawings through to build support and calibration – helping us deliver high-quality instruments to customers in motorsport, aerospace, and research.

Key Responsibilities

  • Create CAD models, engineering drawings, BoMs, and technical documentation using CATIA 3DEXPERIENCE (training available).
  • Develop designs for precision machined components and assemblies.
  • Support design reviews, manufacturability assessments, and tolerance analysis.
  • Liaise with suppliers to ensure quality, cost, and lead-time targets are met.
  • Assist with prototype builds, calibration activities, and troubleshooting in the lab.
  • Maintain clear records, revision control, and documentation discipline.

Requirements

  • Solid ability with 3D CAD (CATIA preferred, but training will be provided).
  • Practical, hands-on mindset and interest in how things are made.
  • Clear communication skills – comfortable working in a small collaborative team.
  • Right to work in the UK (essential).Can-do, collaborative approach; able to work independently and as part of a small team.
  • Resilient and resourceful, with the drive to overcome challenges.

Nice to Have (Advantageous)

  • Previous experience in mechanical design or product development.
  • Familiarity with precision machining, instrumentation, or metrology.
  • Exposure to DFMA, GD&T, tolerance stacks.
  • Basic data analysis skills (Excel or similar).

What We Offer

  • Opportunity to ship hardware used at the forefront of motorsport and research.
  • Hands-on access to a unique calibration wind tunnel and test facilities.
  • Training on CATIA 3DEXPERIENCE and our internal calibration methods.
  • 25 days’ holiday + bank holidays
  • Company pension
  • Free on-site parking

How to Apply

Email your CV and a brief covering letter to admin@aerosensor.tech with the subject Graduate Design Engineer – [Your Name]. 

Right to Work: Candidates must have the right to work in the UK.
Equal Opportunities: Aerosensor is an equal-opportunities employer. We welcome applicants from all backgrounds and experiences.