Graduate Design Engineer
- Location: Dunsfold Park, Cranleigh (GU6 8GA)
- Contract: Full-time, permanent
- Hours: Mon–Fri, 9:00–17:00
- Salary: £30,000–£40,000 DOE
About Aerosensor
Aerosensor designs and manufactures high-precision aerodynamic measurement devices used from elite cycling to Formula One. We launched our first products in 2023 and, in July 2025, moved into a new laboratory at Dunsfold Park, home to our world-class probe calibration wind tunnel, capable of calibrating across wide onset-angle ranges at airspeeds up to 275 mph. Our mission is to become the global leader in aerodynamic measurement.
The Role
We are looking for a capable, practical designer to join our small team and contribute to the design and development of bespoke aerodynamic probes. You will work across the full design cycle – from CAD modelling and drawings through to build support and calibration – helping us deliver high-quality instruments to customers in motorsport, aerospace, and research.
Key Responsibilities
- Create CAD models, engineering drawings, BoMs, and technical documentation using CATIA 3DEXPERIENCE (training available).
- Develop designs for precision machined components and assemblies.
- Support design reviews, manufacturability assessments, and tolerance analysis.
- Liaise with suppliers to ensure quality, cost, and lead-time targets are met.
- Assist with prototype builds, calibration activities, and troubleshooting in the lab.
- Maintain clear records, revision control, and documentation discipline.
Requirements
- Solid ability with 3D CAD (CATIA preferred, but training will be provided).
- Practical, hands-on mindset and interest in how things are made.
- Clear communication skills – comfortable working in a small collaborative team.
- Right to work in the UK (essential).Can-do, collaborative approach; able to work independently and as part of a small team.
- Resilient and resourceful, with the drive to overcome challenges.
Nice to Have (Advantageous)
- Previous experience in mechanical design or product development.
- Familiarity with precision machining, instrumentation, or metrology.
- Exposure to DFMA, GD&T, tolerance stacks.
- Basic data analysis skills (Excel or similar).
What We Offer
- Opportunity to ship hardware used at the forefront of motorsport and research.
- Hands-on access to a unique calibration wind tunnel and test facilities.
- Training on CATIA 3DEXPERIENCE and our internal calibration methods.
- 25 days’ holiday + bank holidays
- Company pension
- Free on-site parking
How to Apply
Email your CV and a brief covering letter to admin@aerosensor.tech with the subject Graduate Design Engineer – [Your Name].
Right to Work: Candidates must have the right to work in the UK.
Equal Opportunities: Aerosensor is an equal-opportunities employer. We welcome applicants from all backgrounds and experiences.